In certain areas, it may prove impossible to use a large surface water source to provide adequate cooling water. Some examples include the lack of a suitable source in close proximity, increasingly stringent regulations which prohibit the use of surface water for once through cooling, etc. The requirement is then for a system which will provide a constant supply of cooling water, without requiring a large external water source. Cooling towers are the most common solution when faced with this problem.
Although cooling towers can exist in many forms, they all involve the main principle of exposing as much surface area of the water as possible to a draft of ambient air. This usually involves spraying the water over a series of baffles or similar material. As the water travels down through the tower, it impacts successive layers, which break the water droplets apart, exposing more and more surface area. At the same time, an ambient airstream is either forced or induced, usually in a counter flow or cross flow direction, contacting the water and removing the excess energy.
The cooling tower is a source of several kinds of particulates, which could be detrimental to the system. By nature, it acts as an air scrubber, that is, any airborne particulates with which the water comes in contact are removed from the air and carried into the cooling system. In addition, organic matter can grow on the surfaces of the tower, occasionally breaking free and entering the cooling system.
Eventually, the system will need to be shut down. The tower basin will require removal of the sludge buildup and any associated heat exchangers or other equipment will require maintenance to clean the passages. Not only does this increase maintenance costs resulting in reduced profits due to unscheduled downtime but can also increase energy costs due to decreased heat transfer efficiency.
Chemical treatment alone cannot solve the problems associated with suspended particulates in the cooling system. Relying on blow down alone is a hit and miss proposition at best. The best approach is a combination of methods, including the use of Recalyx FIlters.
Most effective is to use a filter equipped with an automatic built-in by-pass to filter the entire flow. Alternatively, a smaller Recalyx Filters may be installed on a side stream system to filter a portion of the main flow, typically between 5-25%. The side stream system may either be supplied by the main tower pumps, or by a dedicated side stream pump. Typically, filters selected for side stream use are equipped with large filtration surface in order to increase the capturing ratio and, hence, filter efficiency.